Aerospace & Defense
When it comes to Aerospace & Defense, precision and reliability aren’t optional—they’re essential. Cortek Test Solutions provides advanced test fixtures for PCBAs in avionics, communications, and navigation systems. Our custom solutions ensure thorough, accurate testing and smooth integration, helping you meet the highest standards of safety and mission-critical performance.
Rack-Mounted Test Fixtures for Missile Systems
Shown here are rack-mounted test fixtures designed for government missile system components. These fixtures incorporate swappable "cartridges" that allow for quick and easy UUT (Unit Under Test) changes between different test configurations.
High-Density Coaxial and High-Voltage Testing
This fixture was developed for a government submarine systems project to accommodate high volumes of coaxial and high-voltage test points. The ZA-2420 chassis box was modified with increased height to support the large number of required connections.
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Rack-Mounted Test Fixtures for Missile Systems
Shown here are rack-mounted test fixtures designed for government missile system components. These fixtures incorporate swappable "cartridges" that allow for quick and easy UUT (Unit Under Test) changes between different test configurations.
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High-Density Coaxial and High-Voltage Testing
This fixture was developed for a government submarine systems project to accommodate high volumes of coaxial and high-voltage test points. The ZA-2420 chassis box was modified with increased height to support the large number of required connections.
Automotive
The Automotive industry moves fast—and so do we. Cortek delivers custom test fixtures for PCBAs in ADAS, EVs, infotainment systems, and more. Our solutions are built for efficiency and accuracy, supporting innovation while ensuring your products meet strict safety, durability, and compliance standards.
Multi-Angle Probing for Automotive Headlight Controllers
Designed for consumer vehicle headlight controller PCBA testing, this fixture provides top, bottom, and side probe access. It supports parallel testing of two UUTs simultaneously.
HiPot Safety Enclosures for Electric Motor Testing
These custom HiPot safety enclosures were built for testing electric motors in electric motorcycle powertrain assemblies. The extra height allows for particularly tall UUTs, and additional grommets have been installed on the panels to facilitate harness access.
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Multi-Angle Probing for Automotive Headlight Controllers
Designed for consumer vehicle headlight controller PCBA testing, this fixture provides top, bottom, and side probe access. It supports parallel testing of two UUTs simultaneously.
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HiPot Safety Enclosures for Electric Motor Testing
These custom HiPot safety enclosures were built for testing electric motors in electric motorcycle powertrain assemblies. The extra height allows for particularly tall UUTs, and additional grommets have been installed on the panels to facilitate harness access.
Consumer Electronics
In Consumer Electronics, it’s all about speed, innovation, and quality. Cortek designs test fixtures for PCBAs in smartphones, wearables, gaming systems, and beyond. Our solutions help you test faster and smarter, so you can bring high-performance, reliable products to market—on time and on target.
Panel and Single UUT Testing for LED Controllers
This ZA-1612 fixture was created to test panel arrays of LED controllers. It also supports individual UUT testing for debugging purposes outside of the full panel configuration.
Load Drawer for LED Light Strip Testing
This custom load drawer houses power supplies used to test LED light strip functionality. Integrated cooling fans and heatsinks maintain safe temperatures during power-up and testing.
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Panel and Single UUT Testing for LED Controllers
This ZA-1612 fixture was created to test panel arrays of LED controllers. It also supports individual UUT testing for debugging purposes outside of the full panel configuration.
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Load Drawer for LED Light Strip Testing
This custom load drawer houses power supplies used to test LED light strip functionality. Integrated cooling fans and heatsinks maintain safe temperatures during power-up and testing.
Medical Devices
In the Medical Devices field, where accuracy and compliance are paramount, Cortek provides custom test fixtures for PCBAs used in diagnostic tools, patient monitoring systems, and portable health devices. We help ensure rigorous testing and reliable performance, allowing your products to meet stringent industry standards and deliver critical safety and functionality to healthcare professionals and patients.
Precision Probing for Implantable Medical Devices
This UUT nest is designed for a miniature PCB intended for implantable medical devices. It uses fine-pitch micro probes capable of contacting very closely spaced test points.
Flip-Top Medical Fixture with Coaxial Termination
This fixture features a flip-top press mounted on a chassis box. It probes medical UUTs from both the bottom and the side using a side-access mechanism. Coaxial wires are soldered below the pin plate and terminated with BNC connectors for tester integration.
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Precision Probing for Implantable Medical Devices
This UUT nest is designed for a miniature PCB intended for implantable medical devices. It uses fine-pitch micro probes capable of contacting very closely spaced test points.
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Flip-Top Medical Fixture with Coaxial Termination
This fixture features a flip-top press mounted on a chassis box. It probes medical UUTs from both the bottom and the side using a side-access mechanism. Coaxial wires are soldered below the pin plate and terminated with BNC connectors for tester integration.
Industrial Automation
In the Industrial Automation sector, efficiency and reliability are essential. Cortek delivers custom test fixtures for PCBAs used in robotics, control systems, and sensors, ensuring precise, dependable testing. Our solutions integrate seamlessly with your automation workflows, enhancing system reliability and supporting innovation across your operations.
Z-Axis Fixture for Industrial Compressor Controllers
This Z-axis test fixture is used to test assembled industrial compressor controllers. It allows operator interaction with the controller’s buttons and display screen during testing.
Cutout on Fixture for Assembled Controller Access
To accommodate the varying stack-up of components in an assembled controller, this fixture includes large cutouts on both the top and bottom plates. Precision tooling ensures proper alignment and consistent contact with test points.
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Z-Axis Fixture for Industrial Compressor Controllers
This Z-axis test fixture is used to test assembled industrial compressor controllers. It allows operator interaction with the controller’s buttons and display screen during testing.
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Cutout on Fixture for Assembled Controller Access
To accommodate the varying stack-up of components in an assembled controller, this fixture includes large cutouts on both the top and bottom plates. Precision tooling ensures proper alignment and consistent contact with test points.
Telecommunications
In the Telecommunications industry, performance and uptime are crucial. Cortek provides custom test fixtures for PCBAs in network equipment, routers, modems, and 5G infrastructure. Our solutions support accurate testing and optimal functionality, helping you deliver robust, high-speed connectivity in an ever-evolving digital landscape.
Flip-Top Panel Array Fixture with Indicator LEDs
This flip-top press fixture tests a 6x8 array of small UUTs simultaneously. Red and green LEDs between units indicate pass/fail status. Tooling pins are included for both full panel testing and individual UUT debugging. Start/stop buttons and status indicators are also integrated.
Internal Wiring and Strain Relief
Wiring beneath the pin plate connects to both test probes and the pass/fail indicator LEDs. Cable strain relief helps maintain wiring stability when the pin plate is opened or closed.
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Flip-Top Panel Array Fixture with Indicator LEDs
This flip-top press fixture tests a 6x8 array of small UUTs simultaneously. Red and green LEDs between units indicate pass/fail status. Tooling pins are included for both full panel testing and individual UUT debugging. Start/stop buttons and status indicators are also integrated.
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Internal Wiring and Strain Relief
Wiring beneath the pin plate connects to both test probes and the pass/fail indicator LEDs. Cable strain relief helps maintain wiring stability when the pin plate is opened or closed.
Renewable Energy
As clean energy continues to scale, the need for robust testing of electronic systems within solar panels, wind turbines, and energy storage is more critical than ever. Functional test fixtures ensure these components deliver efficient, reliable performance—today and for the long haul.
Clamshell Fixture for Solar Control PCBs
This straightforward clamshell fixture is used to test control PCBs for solar panels. It includes guide posts for initial alignment, tooling pins for precise registration, board stops for protection, and probes for bottom-side test point contact.
Custom Extrusion Cart for Solar Panel Cleaning
Commissioned by a solar panel service company, this custom extrusion cart and tank are used to clean panels using a specialized solution. The panels are submerged to remove dirt and debris. Cortek’s machine shop provides full-service extrusion machining for diverse applications.
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Clamshell Fixture for Solar Control PCBs
This straightforward clamshell fixture is used to test control PCBs for solar panels. It includes guide posts for initial alignment, tooling pins for precise registration, board stops for protection, and probes for bottom-side test point contact.
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Custom Extrusion Cart for Solar Panel Cleaning
Commissioned by a solar panel service company, this custom extrusion cart and tank are used to clean panels using a specialized solution. The panels are submerged to remove dirt and debris. Cortek’s machine shop provides full-service extrusion machining for diverse applications.
